Glass making process

Gathering raw materials

Gathering raw materials

The main ingredient needed to make glass is silica sand and Consol has its own a deposit of this sand in Cape Town.

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Design process

Design process

Skilled and experienced design personnel work closely with customers to select the most appropriate container for their specific needs

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Batching

Batching

Raw materials are stored in silos and are weighed out and transported to batch mixers according to pre-programmed recipes.

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Melting

It is neccesary to keep the molten glass at temperatures in excess of 1500ºC.

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Forming

Forming

Gobs of molten glass are individually fed into the moulds of the bottle-making machine where it is formed in two stages.

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Inspection

Inspection

All bottles undergo various tests and inspections.

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Decoration

Decoration

Consol has sophisticated equipment and printing technology of an international standard which allows them to label bottles according to customers' requirements.

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Palletising

Palletising

By coding the pallets with individual production data Consol's automatic pallet shuttle cars are able to move wrapped containers to their dispatch destination.

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Glass making process